Aqueous-Based Extrusion Fabrication of Ceramics on Demand

Abstract

Aqueous-Based Extrusion Fabrication is an additive manufacturing technique that extrudes ceramic slurries of high solids loading layer by layer for part fabrication. The material reservoir in a previously developed system has been modified to allow for starting and stopping of extrusion process on demand. Design pros and cons are examined and a comparison between two material reservoir designs is made. Tests were conducted to determine the optimal deposition parameters for starting and stopping of the extrudate on demand. The collected test data is used to create a process model that describes the relationship between ram velocity and material extrusion rate. This model allows for the development of a deposition strategy that improves material deposition consistency, including reduced material buildup at sharp corners. Example parts are fabricated using the deposition strategy and hardware design.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 2007
Accession Number
ADA489996

Entities

People

  • Gregory E Hilmas
  • Michael S. Mason
  • Michael W. Hayes
  • Ming C. Leu
  • Robert G. Landers
  • Tieshu Huang

Tags

Communities of Interest

  • Space

DTIC Thesaurus Topics

  • Air Force
  • Air Force Facilities
  • Air Force Research Laboratories
  • Air Pressure
  • Extrusion
  • Fabrication
  • Internal Pressure
  • Load Cells
  • Material Forming Processes
  • Materials
  • Materials Processing
  • Materials Science
  • Military Research
  • Missouri
  • Reservoirs
  • Stainless Steel
  • United States

Fields of Study

  • Materials science

Readers

  • Computational Modeling and Simulation
  • Powder metallurgy of Titanium alloys.
  • Reinforced Composite Materials