Rolling Contact Fatigue Life and Spall Propagation Characteristics of AISI M50, M50 NiL, and AISI 52100. Part 1. Experimental Results (Preprint)

Abstract

This paper is the first part of a three-part series which investigates the rolling contact fatigue (RCF) initiation and spall propagation characteristics of three bearing materials, namely AISI 52100, VIM-V AR AISI M50, and VIM-V AR M50NiL steels. Although there is substantial prior work published on the rolling contact fatigue initiation of these materials, little has been published on their spall propagation characteristics after spall initiation. It is recognized that rapid spall growth can lead to catastrophic bearing failure. Hence, understanding the spall growth phase and factors which may cause accelerated growth rates is key to achieving a reliable and robust bearing design. The end goal is to identify control parameters for optimizing bearing materials for improved spall growth resistance. This first part study features the experimental results from 208-size (40 mm bore) angular-contact ball bearings endurance life tested at maximum Hertzian contact stress levels of 3.10 GPa and bearing outer race temperatures up to 131?C. Spall propagation experiments were conducted on new and life tested bearings at 2.10 and 2.4 1 GPa maximum contact stress.

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Document Details

Document Type
Technical Report
Publication Date
Oct 01, 2009
Accession Number
ADA510506

Entities

People

  • Jason W. Cooke
  • Kevin L. Thompson
  • Lewis Rosado
  • Nelson H. Forster

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Air Force
  • Air Force Research Laboratories
  • Ball Bearings
  • Crack Propagation
  • Elements
  • Failure Mode And Effect Analysis
  • Fatigue Life
  • Fracture (Mechanics)
  • Geometry
  • Life Tests
  • Materials
  • Mechanics
  • Military Research
  • Reliability
  • Residual Stress
  • Resistance
  • Turbines

Fields of Study

  • Engineering

Readers

  • Systems Analysis and Design
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).