Investigation of the Durability Transfer Concept for Vehicle Prognostic Applications

Abstract

Vehicle prognostics are used to estimate the remaining useful life of components or subsystems, based on a limited number of measured vehicle parameters. Ideally, sensors would be available for every component and failure mode of interest, such that accurate data could be measured and used in prognostic estimates. However, this is impractical in terms of the number of sensors required and the costs to install such a system and maintain its integrity. A better solution is to relate the loading on a specific component to more generic vehicle behavior. This paper reviews a methodology referred to as the "Durability Transfer Concept", which suggests that damage, or severity of usage, at various points of interest on a vehicle can be predicted simply from measured accelerations at some nominal location - a wheel axle, for example. Measured accelerations are double integrated to get displacements. Those displacements are then filtered using the Rupp or Lalanne method. A transfer function is devised that relates nominal displacements to local damage on critical components. The results show good correlation between measured acceleration on a vehicle and damage at a remote location. However, correlation does depend on coherence; therefore, it is important to select representative locations for the accelerometers relative to the critical components. For best results, the transfer function requires a good range of usage conditions - i.e., representative terrain roughness, speed profile and vehicle weight conditions. In conclusion, the Durability Transfer Concept offers a good solution for predicting severity of usage for structural components on a vehicle, including chassis, steering and suspension components. The Rupp filtering method is preferable in this case where damage is attributable to low frequency terrain induced fatigue.

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Document Details

Document Type
Technical Report
Publication Date
Aug 17, 2010
Accession Number
ADA530827

Entities

People

  • Andrew Halfpenny
  • Mark Pompetzki
  • Scott Mcdougall
  • Shabbir Hussain

Organizations

  • United States Army Tank Automotive Research, Development and Engineering Center

Tags

Communities of Interest

  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Accelerometers
  • Accuracy
  • Algorithms
  • Data Sets
  • Displacement
  • Engineering
  • Filtration
  • Frequency
  • Frequency Bands
  • Ground Speed
  • Ground Vehicles
  • Signal Processing
  • Structural Components
  • Systems Engineering
  • Test Vehicles
  • Transfer Functions
  • Vehicles

Fields of Study

  • Engineering

Readers

  • Adaptive Control and Estimation with Uncertainty in Dynamic Systems.
  • Life Cycle Cost Analysis
  • Structural Health Monitoring of Composite Structures.