Experimental Study of Solder/Copper Interface Failure Under Varying Strain Rates

Abstract

This thesis investigates the mechanical behavior of the copper-solder interface when subjected to dynamic axial loads at strain rates between 10.0 s-1 and 0.05 s-1. The copper is alloy 101 and the lead-free solder has a composition of 96% tin and 4% silver. The tests results revealed that as the strain rate increases so do the ultimate and yield strengths but the elastic modulus diminishes. When the specimens were heated to 65.5 degrees Celsius, the ultimate and yield strengths were significantly lower. Specimens were also tested at varying strain rates to compare and contrast the differences with the single strain rate data. Analysis of the fracture strain of the single and multiple strain rate tests revealed that the fracture strain from multiple-strain rate loadings fell between the fracture strains of the two single-strain rates. From this observation, simple averaging could be utilized to predict the fracture strain when a copper-solder specimen was subjected to varying strain rates.

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Document Details

Document Type
Technical Report
Publication Date
Mar 01, 2011
Accession Number
ADA543927

Entities

People

  • Andrew M. Luteran

Organizations

  • Naval Postgraduate School

Tags

Communities of Interest

  • Energy and Power Technologies
  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Axial Loads
  • Circuit Boards
  • Electronic Components
  • Electronic Equipment
  • Impact Tests
  • Manufacturing
  • Mechanical Engineering
  • Mechanical Properties
  • Mechanical Working
  • Mechanics
  • Metallic Compounds
  • Modulus Of Elasticity
  • Printed Circuit Boards
  • Printed Circuits
  • Stress Strain Relations
  • Test Methods
  • Yield Strength

Fields of Study

  • Materials science

Readers

  • Immunology
  • Reinforced Composite Materials
  • Thermal Physics or Thermal Science.