Large Area Composite Structure Repair

Abstract

This final report summarizes activity for the period from 1 January 1976 to 22 Feb 1979 during a program aimed at developing and validating procedures for the repair of large-area damage to various graphite/epoxy and graphite-boron/epoxy primary and secondary structures. The effort was concerned with repair concepts that supply nearly complete structural restoration to the damaged part, including the effects of temperature, moisture, and fatigue, while at the same time being amenable to military depot implementation. Repairs were developed which were essentially flush on the outer surface to meet severe aerodynamic smoothness criteria, and which could be made to both monolithic and sandwich panels with access from either both sides or from one side only. Procedures were developed and evaluated using a low resin content (35%) AS/3501-6 unidirectional graphite/epoxy prepreg and FM 400 film adhesive as the primary repair materials with a no-bleed layup, cocured under vacuum pressure for two hours at 350 deg F. Testing was conducted to evaluate the effects of several adverse environments, including hydraulic fluid, jet fuel, paint stripper and water. Tensile tests indicated that water caused the greatest strength loss, and exposure to water was used during the program to evaluate repairs.

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Document Details

Document Type
Technical Report
Publication Date
Mar 01, 1979
Accession Number
ADB040136

Entities

People

  • J. D. Labor
  • S. H. Myhre

Tags

Communities of Interest

  • Air Platforms
  • Human Systems
  • Space

DTIC Thesaurus Topics

  • Air Force Facilities
  • Aircrafts
  • Artificial Intelligence
  • Composite Materials
  • Fabrication
  • Failure Mode And Effect Analysis
  • Horizontal Stabilizers
  • Laminates
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Mechanical Working
  • Mechanics
  • Tensile Strength
  • Test And Evaluation

Fields of Study

  • Materials science

Readers

  • Combustion and Flow Dynamics.
  • Logistics and Supply Chain Management.
  • Structural Health Monitoring of Composite Structures.