A Design of Experiments Approach Defining the Relationships Between Processing and Microstructure for Ti-6Al-4V

Abstract

A study was conducted to evaluate the relative significance of input parameters on Ti- 6A1-4V deposits produced by an electron beam freeform fabrication process under development at the NASA Langley Research Center. Five input parameters where chosen (beam voltage beam current, translation speed, wire feed rate, and beam focus), and a design of experiments (DOE) approach was used to develop a set of 16 experiments to evaluate the relative importance of these parameters on the resulting deposits. Both single-bead and multi-bead stacks were fabricated using 16 combinations, and the resulting heights and widths of the stack deposits were measured. The resulting microstructures were also characterized to determine the impact of these parameters on the size of the melt pool and heat affected zone. The relative importance of each input parameter on the height and width of the multi-bead stacks will be discussed.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 2004
Accession Number
ADP020466

Entities

People

  • K. M. Taminger
  • K. S. Bey
  • R. A. Hafley
  • T. A. Wallace

Organizations

  • National Aeronautics and Space Administration

Tags

Communities of Interest

  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Computer-Aided Design
  • Demographic Cohorts
  • Diameters
  • Electron Beams
  • Electrons
  • Experimental Design
  • Fabrication
  • Geometry
  • Manufacturing
  • Materials
  • Measurement
  • Microstructure
  • Statistical Analysis
  • Technical Information Centers
  • Thermocouples
  • Translations

Readers

  • Computational Modeling and Simulation
  • Metallurgy
  • Nanofabrication and Microfabrication.

Technology Areas

  • Directed Energy
  • Microelectronics
  • Microelectronics - Microelectromechanical Systems